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Level Sensor (Continuous) and Level Switch

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The Water Tank at Home

Every Indian home with an overhead tank knows this experience. Parents ask — "How much water is left in the tank?" Someone has to knock on the tank side and listen to the sound. Or climb up and look in. Time-consuming, inconvenient, sometimes dangerous.

A level sensor eliminates this — the tank level is visible on the BMS dashboard at all times, from anywhere.

Level Sensor (Continuous) — Analog:

Measures level as a percentage from 0 to 100% continuously.

Output: 4–20mA
4mA = tank empty (0%)
20mA = tank completely full (100%)
Any value between = proportional level

BMS reads level every few seconds:
Below 20%: command fill pump to start
Above 80%: command fill pump to stop
Above 95%: high level alarm (overflow risk)
Below 10%: low level alarm (supply disrupted)

Technologies used:

Ultrasonic: sound pulse sent down, echo measured — no contact with water
Pressure-based: hydrostatic pressure at bottom = level (as explained above)
Capacitance: probe inserted, water level changes capacitance

Level Switch — Digital:

Two states only. Above set level — contact closed. Below — contact open.

Float switch: physical float rises with water → triggers contact
DI to BMS: 1 = water at this level, 0 = below this level

Uses:
High level alarm (overflow)
Low level alarm (pump protection)
Sump pump start/stop

When to Use Which:

SituationLevel Sensor (Continuous)Level Switch
Need exact % levelYesNo
Pump start/stop on levelYes — with setpointsYes
Simple overflow alarmWorksSimpler and cheaper
Dashboard displayYesOnly on/off indication
CostHigherLower

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