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Flow Switch (Flow Status Sensor)

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The Paddle in the River

Imagine a small paddle placed in a river. When water flows — the paddle moves. When water stops — paddle returns to rest. That movement closes or opens an electrical contact.

A flow switch works exactly this way — a simple, reliable device that tells the BMS whether fluid is flowing or not. Two states only: flowing or not flowing.

Flow Switch Applications in BMS:

CHILLED WATER PUMP PROTECTION:
  Flow switch in chilled water pipe
  Chiller must not operate without water flow (coil damage)
  No flow → DI = 0 → BMS stops chiller immediately

CONDENSER WATER FLOW CONFIRMATION:
Flow switch confirms cooling tower water is circulating
No flow → cooling tower fans stopped → chiller protected

AHU COIL FREEZE PROTECTION:
Flow switch in chilled water return
No flow in winter → pipe could freeze
BMS activates heat trace or bypasses valve

Flow Switch vs Flow Sensor:

FeatureFlow SwitchFlow Sensor
OutputON/OFF (DI)Continuous (AI)
InformationFlowing or notExact flow rate
UseProtection, confirmationMeasurement, control, BMS energy
CostLowerHigher
Use flow switch for equipment protection and simple confirmation. Use flow sensor (transmitter) where you need actual flow values for energy management or control.

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