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What Is 4–20mA Signal in BMS?

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The Water Tap Analogy

Imagine your home water tap. When barely open — very little water flows. When fully open — maximum flow. Between these two extremes, the flow varies proportionally with how much you turn the tap.

A 4–20mA signal works exactly this way:

  • 4mA = minimum (like tap barely open = 0% of measurement range)
  • 20mA = maximum (like tap fully open = 100% of measurement range)
  • Any value between 4 and 20 = proportional measurement

Why 4mA and not 0mA for minimum?

This is an intelligent design. If the wire breaks or the sensor fails — current drops to 0mA. The controller immediately knows this is a fault — not a valid zero reading. If minimum were 0mA, a broken wire and a true zero reading would look identical.

4mA as minimum means:

  • 0mA = wire broken or sensor fault (detect immediately)
  • 4mA = sensor working, measurement is at minimum range
  • 20mA = sensor working, measurement is at maximum range

Temperature sensor -10°C to +60°C range, 4–20mA output:
4mA = -10°C (minimum of range)
12mA = +25°C (middle of range)
20mA = +60°C (maximum of range)
0mA = FAULT — wire broken or sensor failed

0–10V Signal

Voltage equivalent of 4–20mA:

  • 0V = minimum (0% of range)
  • 10V = maximum (100% of range)
  • Used for shorter cable runs within panels or within equipment
  • More susceptible to electrical noise over long distances
  • 4–20mA preferred for long cable runs in buildings

When to Use Which:

ConditionUse 4–20mAUse 0–10V
Cable lengthOver 10 metresShort runs within panel
Electrical noise environmentYes — current loop ignores noiseOnly in clean environments
Fault detectionYes — 0mA = faultNo — 0V = valid zero or fault
Standard BMS field wiringPreferredAcceptable for local devices

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